OSHA’s #1 Most Cited Violation of 2025: Fall Protection — General Requirements (1926.501)
Fall Protection tops OSHA’s 2025 violations with 5,914 citations — yet the same hazards persist year after year. From missing anchors to lack of training, compliance gaps remain deadly. Learn how Advanced Safety & Industrial Supply helps employers implement 1926.501 fall protection programs that keep workers safe — and businesses OSHA-ready.
The Leading Cause of Fatalities Remains the Leading Violation
Once again, Fall Protection (1926.501) tops OSHA’s list of most cited standards. In FY 2025, 5,914 violations were issued — 393 fewer than in 2024 but still far ahead of all others combined.
Falls remain the #1 cause of fatalities in construction and a persistent challenge in manufacturing, maintenance, and warehousing environments. The data tells a sobering truth: the same violations repeat because hazards remain unaddressed, training is inconsistent, and equipment inspections are overlooked.
The Most Common Fall Protection Citations
1. No Fall Protection at Heights
Workers exposed to 6 feet or more without guardrails, nets, or personal fall arrest systems — especially on roofs and scaffolds.
2. Improper Use or Missing Anchors
Incorrect anchor points or makeshift tie-offs are among the top reasons for citations and injuries.
3. Defective or Worn Harnesses and Lanyards
Torn webbing, missing labels, or outdated gear immediately disqualify fall arrest equipment from use.
4. Lack of Written Fall Protection Plan
Employers must have a documented plan detailing procedures, responsibilities, and rescue strategies.
5. No Training or Documentation
Training must occur before exposure to fall hazards, and retraining is required if new equipment or procedures are introduced.
How to Stay Compliant With 1926.501
✔ Conduct Regular Job-Site Assessments
Evaluate every task involving heights — roofs, scaffolds, mezzanines, truck beds — and identify suitable controls.
✔ Provide the Right PPE for the Task
Select appropriate harnesses, lanyards, SRLs, and anchors based on the environment.
✔ Inspect and Replace Equipment Regularly
Follow manufacturer guidelines for inspection frequency and service life.
✔ Document Training and Rescue Plans
Keep signed records and ensure employees know how to respond to a fall event.
✔ Audit Your Program Annually
Include field audits, documentation reviews, and equipment inspections.
How Advanced Safety & Industrial Supply Helps
At Advanced Safety & Industrial Supply, we help companies create safer workplaces through comprehensive fall protection solutions:
✅ On-site fall protection training
✅ Competent Person certification programs
✅ Custom written fall protection plans
✅ Equipment inspection and recertification
✅ Full-service hazard audits and mock OSHA inspections
Let our team help your facility reduce citations, prevent accidents, and protect your workforce.
Call (615) 739-3278 or Contact Us now to schedule training or an onsite evaluation.
The Leading Cause of Fatalities Remains the Leading Violation
Once again, Fall Protection (1926.501) tops OSHA’s list of most cited standards. In FY 2025, 5,914 violations were issued — 393 fewer than in 2024 but still far ahead of all others combined.
Falls remain the #1 cause of fatalities in construction and a persistent challenge in manufacturing, maintenance, and warehousing environments. The data tells a sobering truth: the same violations repeat because hazards remain unaddressed, training is inconsistent, and equipment inspections are overlooked.
The Most Common Fall Protection Citations
1. No Fall Protection at Heights
Workers exposed to 6 feet or more without guardrails, nets, or personal fall arrest systems — especially on roofs and scaffolds.
2. Improper Use or Missing Anchors
Incorrect anchor points or makeshift tie-offs are among the top reasons for citations and injuries.
3. Defective or Worn Harnesses and Lanyards
Torn webbing, missing labels, or outdated gear immediately disqualify fall arrest equipment from use.
4. Lack of Written Fall Protection Plan
Employers must have a documented plan detailing procedures, responsibilities, and rescue strategies.
5. No Training or Documentation
Training must occur before exposure to fall hazards, and retraining is required if new equipment or procedures are introduced.
How to Stay Compliant With 1926.501
✔ Conduct Regular Job-Site Assessments
Evaluate every task involving heights — roofs, scaffolds, mezzanines, truck beds — and identify suitable controls.
✔ Provide the Right PPE for the Task
Select appropriate harnesses, lanyards, SRLs, and anchors based on the environment.
✔ Inspect and Replace Equipment Regularly
Follow manufacturer guidelines for inspection frequency and service life.
✔ Document Training and Rescue Plans
Keep signed records and ensure employees know how to respond to a fall event.
✔ Audit Your Program Annually
Include field audits, documentation reviews, and equipment inspections.
How Advanced Safety & Industrial Supply Helps
At Advanced Safety & Industrial Supply, we help companies create safer workplaces through comprehensive fall protection solutions:
✅ On-site fall protection training
✅ Competent Person certification programs
✅ Custom written fall protection plans
✅ Equipment inspection and recertification
✅ Full-service hazard audits and mock OSHA inspections
